PAConsult
Vibration and Shock Test
What is the goal of vibration and shock tests?
The aim of a vibration and shock test is to ensure effective product manufacture and quality assurance. By testing the product's ability to withstand vibrations and shocks, weak points can be identified.
Typical objectives:
- Detection of mechanical weaknesses
- Reduction of complaints and failures
- Product optimization support
- Proof of conformity with applicable standards
- Meeting market entry requirements
The results help make the product more robust, reliable, and market-ready.
What happens during a vibration and shock test?
During a vibration and shock test, controlled vibrations with different frequencies and amplitudes are applied to the object to be tested, e.g. by vibration platforms, shock tables or electrodynamic shakers. This generates sinusoidal and random vibrations. The shock test involves short, impulse-like impacts on the product. This simulates loads that can occur during product use, such as the object falling, vibrations during transportation or sudden impacts.
The process of such a test begins with the precise fixation of the test sample on a vibrating table, whereby the future installation situation is simulated as accurately as possible. The test direction is defined to direct the vibrations to the relevant fixation points. Control sensors are placed at strategic positions to record the effects of the vibrations. If required, additional monitoring sensors are attached to take measurements during the test.
Various shock and vibration scenarios are performed during the test. The resonance dwell is analyzed to ensure that the product is not sensitive to certain frequencies. The correct installation position of the sample and the fixations are also checked.
Vibration testing and shock testing are particularly used in:
- Aerospace Engineering
- General mechanical engineering
- Railway technology
- Electrical engineering
- Medical technology:
- safety-critical systems
Next to Admission exams for markets or standards they also become Field Problem Failure Analysis as well as for the Validation of quality claims used.
Common Standards (Excerpt)
- DIN EN 60068-2-6
- IEC 60068-2-64
- DIN EN 60068-2-27
- MIL-STD-810
- RTCA DO-160
- ASTM D4169
- ISO 2669
- AECTP 400
- DNV GL
- upon request
Dirk Paulsen
Technical management & sales
"I am personally at your side“
Dirk Paulsen has been with the company since 2007 and has been responsible for sales across all locations since 2024. As technical manager, he was and is significantly involved in the establishment and further development of our laboratories in Hamburg, Baden-Württemberg, Berlin and Switzerland. His many years of expertise and his cross-industry specialist knowledge of all testing methods make him the ideal contact person for complex and innovative projects.
"Whether standard tests or customized individual solutions. I am happy to help and advise you with any concerns - together we will find the best solution“