Accredited test laboratory

Our new space lab in Berlin

We are pleased to be here for you with our new Space Lab! We have expanded our Berlin location with an additional laboratory specifically tailored to aerospace testing. There, we offer you an even broader spectrum of testing capabilities. Specifically, this means:

200 kN vibration system: Realistic simulation of launch and operational loads
ISO 8 cleanroom conditions: Testing for optical systems, sensors, and sensitive hardware
Capability for large test specimens: Up to 3 t and dimensions of up to 2 × 2 × 3 m
Large slip table: 2 × 2 m for large-format structures and assemblies
Additional vibration systems: Additional shakers with 80 kN and 35 kN
DAkkS-accredited testing laboratory: Reliable test results in accordance with recognized quality standards
Modern workspaces and conference rooms for customer teams

This enables us to focus specifically on the requirements of the space sector and meet your testing needs even better.

High-performance environmental testing technology combined with controlled cleanroom conditions.
This enables even highly sensitive systems to be tested under realistic mechanical loads. Such a combination is rarely available in this form. A testing facility designed for the most demanding high-tech applications.

High-performance vibration and shock testing systems

The new testing laboratory of PAConsult is equipped with modern electrodynamic vibration systems and enables realistic simulation of mechanical loads, such as those occurring during launch vehicle lift-off or subsequent operational conditions.

The core element of the facility is an electrodynamic shaker with an excitation force of up to 200 kN.

Main system: 200 kN Shaker

Electrodynamic Shaker 200 kN:

Excitation force up to 200 kN
Slip table 2 × 2 m
Test item weight up to 3 t
maximum test item dimensions Z-axis: 3m * 2m * 2m (h*w*d)
maximum test item dimensions X/Y-axis: 3m * 3m * 3m (h*w*d)
Operation under ISO 8 cleanroom conditions
96-channel control system for precise control of complex test profiles
Cleanroom operation

The system is suitable for both vibration testing and shock testing as part of qualification and acceptance testing.

Additional vibration systems

In addition to the main system, we operate two further electrodynamic shakers to provide additional testing capacity.

Electrodynamic shaker 80 kN

Excitation force up to 80 kN
Slip table 100 × 90 cm

Electrodynamic shaker 35 kN

Excitation force up to 35 kN
Slip table 75 cm × 75 cm

These systems enable both the testing of smaller test specimens and the parallel execution of multiple test campaigns.

Climate testing

Large climatic chambers are additionally available for the simulation of environmental conditions.

This enables both climatic testing and the conditioning of test specimens to the required temperature as part of vibration or shock testing.

Possible tests:

Temperature testing
Humidity testing
Combined climatic and functional testing

The systems are designed for test specimens up to 2.80 m × 1.40 m × 2.30 m (H × W × D).

Testing for complex and sensible Systems

The testing capabilities of the new laboratory are designed for demanding mechanical environmental testing of sensitive and complex systems. In addition to complete systems, individual assemblies and instruments can also be tested.

Typical test specimens include, for example

Satellite structures and aerospace assemblies
Optical instruments and payloads
Sensors and precision systems
Electronic assemblies
Mechanisms and structures

Through the combination of high-performance vibration testing systems and cleanroom conditions, the laboratory is particularly suitable for systems where both mechanical durability and a controlled environment are critical.

Flight Acceptance Testing to the highest quality standards

Environmental simulation testing is performed in accordance with the ECSS-E-ST-10-03 standard, thereby meeting established requirements for space qualification. Test profiles are individually adapted and implemented according to mission-specific boundary conditions, launch vehicle systems, and customer-specific requirements. Our focus is particularly on qualification and acceptance testing of satellite components and payloads.

In addition, PAConsult also supports projects from other high-tech sectors, including:

Defense
Aviation:
Railway
Automotive
Electronics and High-Tech Industry

Vibration testing under cleanroom conditions

Sensitive systems—particularly in the aerospace sector or optical instrumentation technology—place special demands on the test environment. Even minimal particle contamination can impair the functionality or performance of such systems.

The new testing laboratory of PAConsult enables vibration and shock testing under ISO Class 8 cleanroom conditions.

This environment ensures controlled particle concentration levels and is particularly suitable for testing of:

Optical systems and instruments
Sensors and precision hardware

Integration area for sensitive test specimens

In addition to the testing laboratory, an integration area under cleanroom conditions is available. This enables the safe preparation, handling, and inspection of test specimens before and after test execution.

Part of a growing technology and aerospace hub

In recent years, Berlin has developed into an important location for aerospace and high-tech companies. In addition to established enterprises, numerous research institutions and innovative technology companies are based here.

With the new testing laboratory, PAConsult is expanding the available testing capacities in the capital region and thereby supporting projects in the aerospace, aviation, and other high-tech industries.

Supported through GRW-funding

The establishment of the new testing laboratory is supported by the State of Berlin and the Federal Government within the framework of the Joint Task for the Improvement of Regional Economic Structures (GRW).

The funding enables investments in modern testing technology and infrastructure, further strengthening Berlin as a technology and aerospace hub.

The project contributes to:

Expanding testing capacities for high-tech industries
Supporting innovative companies in the development and qualification of new systems
Creating additional jobs in the technology sector